Nice RD OR! You should be able to reverse your loop on the wind trolley & have the button pushed to the back of the bow instead of the front. Pull the string thru the loop on the button towards the front of the hat & push the button backwards to tighten. HTH & welcome to the Guild...
Fedora is a style of hat like a western.
Hats can be made of different materials = fur felt, wool felt, straw, etc.
A fedora then is a style of hat that can be made out of felt or straw.
Material does not dictate style.
My straw western hat is still as much a western hat as my beaver felt...
As the demise of Biltmore in Canada & Beaver Brand in the US shows, building a good quality fur felt hat has a certain price point due to the cost of the fur, felting & assembly that will never meet "what an average person would consider to be a reasonable price".
That is why good quality hats...
JMHO but Schudde Bros probably had 7X CB sweats due to their western lines & not one with Open Road marque when they did the refurb. That liner could be out of whack with the date of the hat as well. I sent some photos via email.
Not a hat but a good brush for hats. I got 2, 1 for dark hats, black, & 1 for light hats, grey/blonde.
http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=321149504051&var=510126757731
I'd go more to the Burlington or the Charlie than something with a matching ribbon treatment
http://www.bates-hats.com/store/fedoras-and-trilbys/the-burlington/prod_88.html
http://www.bates-hats.com/store/fedoras-and-trilbys/the-charlie/prod_116.html
Western brims are not going to have the cupping in them a fedora brim is flanged to have.
Once trimmed, they are going to be very straight & you can get a front swoop but that is about it.
Using a steam iron on the edge of a ironing board is a good trick but you have to break down the brim...
When a hat is "battered almost beyond recognition into a shape never conceived by hat manufacturers" then represented in a drawing, it is mostly impossible to reverse engineer any features that would point to a valid starting point production hat. JMHO
Most any hat would do to become a beater...
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