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  1. John Galt

    The Conversion Corral

    Thank you fellows. I have shaped several brims by hand, but this is my first true brim flanging with a bag. Olė is right. You don't get these kind of results doing it by hand. Maybe with an iron and a flange. That's how I got the last little wrinkles out. Anyway, you really do want to get...
  2. John Galt

    The Conversion Corral

    Thanks Terry! I'm getting much closer...
  3. John Galt

    The Conversion Corral

    Thanks, Mark. That's just how I hop! Happy Easter! Edit - It's pretty amazing how much can be done with a beat up old hat. As long as the felt is sound, all things are possible.
  4. John Galt

    The Conversion Corral

    Thank you sir! I am pleased, so I'm pretty sure the customer will be also. Just need to put the liner & sweatband bow in. Then I'm going to finish Splintercellz' Knapp Felt & resize one for another fella. Looking forward to catching up...
  5. John Galt

    The Conversion Corral

    It's dry now, so I can snap the brim:
  6. John Galt

    The Conversion Corral

    Now, after brim cutting, pouncing, and re flanging: The hat is still wet, so the tip is sticking up a bit too much on the hat stand, but that's since been re-shaped to a proper teardrop. I re-blocked on a vintage straight sided block, and notwithstanding that, it does seem to want to...
  7. John Galt

    The Conversion Corral

    During, the ribbon was died to match the "apricot" hat color from a vintage yellow grosgrain... Incidentally, the sweatband bow will be sewn in before I'm done, if you noticed it's not there...
  8. John Galt

    The Conversion Corral

    This will be a photo heavy post. I've been working on a fellow lounger's hat for a while, trying to fix it up and create a clone of my old Playboy. Before:
  9. John Galt

    Photos of hatters tools

    I think I will improve the design by making the bag slightly bigger and sewing it together instead of just bunching it up. I think I'll also sew a collar on the inside of the bag that will fold down over the sand when full, and put grommets and a cord in as you have suggested, so I can tie it...
  10. John Galt

    Photos of hatters tools

    I will look for one of these today. I know what you are talking about, my pool filter has one... Thanks for the suggestions gents!
  11. John Galt

    Photos of hatters tools

    My wife has some microwave sandbags she puts on her neck. I heated them up & put them on the flanging cloth, then laid the flanging bag on top. I don't know if it will help, but I don't think it will hurt. That has me thinking about making a canvas pillow or donut sandbag that can go in the micro.
  12. John Galt

    Photos of hatters tools

    The oil pan is 16" in diameter. Couldn't find 18" in my town.
  13. John Galt

    The Conversion Corral

    I would cut it with a penknife or a paring knife as if you were skinning an animal - so as to minimize the damage to the felt. Better to cut the sweat than the felt. Then, lay on a sweat to fit, cut it across both sides of the sweat at the overlap in one cut so that they match, and sew it...
  14. John Galt

    Photos of hatters tools

    Home made flanging bag: Oil pan, steel handles, bolts, washers, lock washers, canvas, 50 lbs sand, and some wire. The wire is the weak point. I'm going to have to find a giant hose clamp sort of gadget, but this seems functional to finish the jobs I'm working on at present.
  15. John Galt

    parbuntal straw hats

    Very nice parabuntals gents. It's inspiring me to block a couple of bodies I have been holding onto...
  16. John Galt

    Western, anyone?

    I like it! I have a similar Resistol 50, but w/o the wide brim binding. Very 1950's cowboy movie...
  17. John Galt

    The Conversion Corral

    I had thought the shadows in the first photo were "pulls" of felt from the edge (I have seen this before), but was viewing on my phone. I looked at the first photo on the desktop and now understand. I agree, it is about as perfect a cut as could be accomplished, and as noted, it actually does...
  18. John Galt

    Post New Hats Here!

    That is a grail hat for me. Beautiful!
  19. John Galt

    The Conversion Corral

    Those are indeed poorly executed and a very well executed raw edges, respectively. I will admit that the second edge does look very sharp & very "finished." That's what I get for having preconceptions.
  20. John Galt

    The Conversion Corral

    This is a matter of personal preference, certainly. Personally, a sharp cut raw edge to me is like a room with no trim - it looks to me as if the hatter could not be bothered to finish the job. Brim binding, sanding, sewn binding, Cavanagh, etc. doesn't matter much to me. I just want a...

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