From looking at old pics Don wore different bands over the years from yellow to gold. They all had yellow corn beads. He also wore 3 different colors of hat Silerbelly, Sand, and Pecan although they all had the same shape.
Got my Don Williams hat done. Started with a 3X Resistol 6" Open Crown. Cut the 4" brim to 3". Put a 1 1/2" Brown Ribbon hatband on it. Sanded the pinch down to add wear hole. Crown is 5.5" tall in front and 4.5" in back. It looks too new I need to wear it some.:):)
You can wash a baseball cap in the sink with warm water and dish washing soap. Then form the bill and let it dry. As far as ink bleeding I think you're screwed.
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