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I am sure there are several other factors but when put all together the way it was done fifty years ago made felt more water resistant and taper resistant. It is just provably different.
Well, not quite. In order to prove this, one would have to do so 50 years from now. Take a high quality body made today, turn it into a hat, and then let it sit for 50 years. If it tapered once it got wet, then the theory would be proven. But, we can't do that today. If the hat was taper resistant at that time, 50 years from now, then we could conclude that dead felt versus live felt was a factor .
On the pushing, I have seen one body from Argentina that was pushed. That was enough for me to turn them down as a supplier. You can't pounce, or iron out those push marks.. . I tried it!!! lol
I wonder if processing the fur as such and then aging the body later contributed to the better felted body so that it wouldn't revert back to its cone shape. If the fur in the felt is aged and the barbs on the hairs are tightly interlocked so that there is no room for further felting then it is likely not going to shrink when made into a hat
I think the ageing actually was done for the finish and feel of the felt, but I do not know, for certain. I can see how aging the body would interlock the fur better, due to the fur absorbing the humidity, and then drying, and doing this over and over again, thereby shrinking even more. One of the old ways of refurbing a hat involved steaming the body, pulling it over the block, letting the steam dry out, ironing it, pouncing it, and then wetting the pounced hat again and letting it dry naturally to take up the looseness that the pouncing created. So, this seems to be close to what would happen to a stored, aged body. A natural tightening of the fur. But, with that said, the aged body in the factory would still have to have that completely felted felt stretched out in upper areas of the crown. And the question still is, what allowed that stetched felt to not contract, reverting somewhat to the cone, when the iron job was null and voided due to a saturation of the felt, and then a re-drying? Not to shrink, defies the law of felting. And that is the reason the dead felt idea struck me as plausible. Love this stuff JP.