I have two from B!Wear and they are great. Check out his site at http://mariposa.yosemite.net/bwear/ Brett is very easy to work with and provides quick service.
There is a woman in the UK who has made a few caps for me, mostly 8 panel, which I've been really happy with. I bought some stuff from her on OFAS but also had some other stuff made, stuff which was out of her normal product line. Shipping to the "colonies" from the UK was no prohibitve. I think you can find her ebay stuff as hatterjill.
Another group out of Oregon makes really nice caps. They're calles The Hat People. I got the black herringbone and absolutely love it. They make them with a soft bill and no snap. Look in the Touring Cap section.
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