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Hat Block Haven

delectans

Call Me a Cab
Messages
2,335
Location
Minnesota
I am captivated by the sculptural beauty of vintage hat blocks, particularly those which were used in the making of the fur felt and Panama hats we all covet, and thought I would start a thread to display their timeless, functional charm.

Starting off with my antique mall find from this past Saturday, an old optimo crown block with beautiful, inletted crease of contrasting beech wood. The #182 crown is 5", which seems fairly typical for optimo blocks, and is a size 7-1/2. The well matched flange is a 7-3/8 with 2-1/4" brim.


























Now, I just need to find myself a size 7-1/2 vintage optimo Panama! lol
 

BR Gordon

One Too Many
Messages
1,152
Location
New Mexico
I am captivated by the sculptural beauty of vintage hat blocks, particularly those which were used in the making of the fur felt and Panama hats we all covet, and thought I would start a thread to display their timeless, functional charm.

delectans, you're absolutely right, the craftsmanship and beauty of these blocks stand on their own, regardless of their function.
 

Aureliano

I'll Lock Up
Messages
4,753
Location
Macondo.
Cool idea, Al. Here, some of my blocks.

HatBlocks.jpg


FlangeStand.jpg
 

delectans

Call Me a Cab
Messages
2,335
Location
Minnesota
Thanks, Ed, BR, Perry, and Ale, I appreciate your kind comments.

Great looking flange and group of blocks, Ale. What are the markings?
 

Aureliano

I'll Lock Up
Messages
4,753
Location
Macondo.
Great looking flange and group of blocks, Ale. What are the markings?

I have many more flanges, too. Don't have an optimo yet though!
Which markings, Al? in the flange or in the blocks? (the stand I made myself, it's kind of hideous but it does the job)
 

delectans

Call Me a Cab
Messages
2,335
Location
Minnesota
I have many more flanges, too. Don't have an optimo yet though!
Which markings, Al? in the flange or in the blocks? (the stand I made myself, it's kind of hideous but it does the job)

I was wondering about the markings on the blocks. It looks from the photo like one of them may be the desirable #52 or #952 block.
 

Aureliano

I'll Lock Up
Messages
4,753
Location
Macondo.
Yes, the darker one on the left has a 52 marked in the bottom. I've had this thing for years and never cared about the 52, what does it mean? why is it desirable, Al?

IMG_1971.jpg
 

danofarlington

My Mail is Forwarded Here
Messages
3,122
Location
Arlington, Virginia
But now I have a question. If hat blocks look like that, how do you get a standard shape of any hat? Let's say a Stetson Sovereign. Hatco must make thousands of those. How do you shape the crown on a mass basis, if it's not part of the block? Or do they have blocks with the specific crown shape, which is the only way I can imagine it to be?
 

HatsEnough

Banned
Messages
1,142
Location
Cincinnati, Ohio
As far as I know, the rounded blocks are just to shape the open crown. As to factory settings, I am pretty sure these wooden blocks are not used in that setting. In a mass producing factory, they have machines that they shove the hat blank into and it forms it automatically. I think I've seen that on some of the old videos of hat making process. Seems to me these old wooden ones are for one at a time hat making on a smaller scale than something Stetson might do with its big industrial machinery. I hope some of the more informed Loungers confirm this for me, but this is my impression.
 

Aureliano

I'll Lock Up
Messages
4,753
Location
Macondo.
A 52 is the most common ''high crown... open crown'' block that was used in the day.
It is still used now ...when the hatters can find them.

I see. I never knew what that meant. Thanks for the info, Rusty.
 
Last edited:

cookie

I'll Lock Up
Messages
5,927
Location
Sydney Australia
I am captivated by the sculptural beauty of vintage hat blocks, particularly those which were used in the making of the fur felt and Panama hats we all covet, and thought I would start a thread to display their timeless, functional charm.

Starting off with my antique mall find from this past Saturday, an old optimo crown block with beautiful, inletted crease of contrasting beech wood. The #182 crown is 5", which seems fairly typical for optimo blocks, and is a size 7-1/2. The well matched flange is a 7-3/8 with 2-1/4" brim.


























Now, I just need to find myself a size 7-1/2 vintage optimo Panama! lol

I'd slap a bit of linseed oil onto that FWIW.
 

DJH

I'll Lock Up
Messages
6,355
Location
Ft Worth, TX
Here's my (one and only) block. I bought it to use for hat photos, but it has also proven to be very useful to help get hats back to open crown if I don't like the crease. I've not done anything with the flange thingy - that part's just for decoration in my hat world.

D328208-L.jpg
 

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